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Maintenance Guide

Battery Pack Lifecycle and Replacement Schedule

Litenza Technical TeamSep 21, 20255 min read

A battery pack that's degraded doesn't usually fail outright — it just runs shorter each cycle until the runtime no longer covers a shift. Knowing what shortens a pack's life, and building replacement into your maintenance planning, avoids finding out mid-shift.

What Affects Battery Pack Life

Charge cycles, storage temperature, and how deeply a pack is discharged before recharging all affect how many years of useful service it delivers. Repeatedly running a pack down to empty before recharging, and storing packs at temperature extremes, both shorten usable life faster than moderate use and proper storage.

Signs a Pack Is Nearing Replacement

Building Replacement Into a Maintenance Schedule

Rather than waiting for a pack to fail mid-shift, track approximate charge-cycle counts or age per pack and plan replacement proactively — particularly for packs used on sites where runtime shortfalls are operationally costly, like a multi-day disaster response deployment or a continuous shutdown window. See our Service & RMA page if a pack is still under warranty and showing early signs of degradation.

Storage Between Projects

Packs sitting unused between projects should be stored at a partial charge rather than fully depleted or fully charged, in a dry, temperature-moderate environment — extreme heat in particular accelerates degradation even when a pack isn't in active use.

Recommended Litenza Equipment

All Litenza towers use swappable LI-24-series battery packs, so a degraded pack can be replaced without replacing the light unit itself. See the standard kit details on any product page for which pack series your unit uses.

Frequently Asked Questions

What shortens a battery pack's usable life the most?

Repeatedly discharging a pack fully before recharging, and storing packs at temperature extremes, both shorten usable life faster than moderate use and proper storage.

What are the signs a battery pack needs replacing?

Noticeably shorter runtime than spec on a full charge, longer charge times than rated, or visible swelling or heat during charging — stop using a pack immediately if you see damage or heat.

How should battery packs be stored between projects?

At a partial charge rather than fully depleted or fully charged, in a dry, temperature-moderate environment.

Can a degraded battery pack be replaced without replacing the whole light tower?

Yes — Litenza towers use swappable battery packs, so only the pack needs replacing, not the light unit itself.

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